Designed for roll materials.
Deployed in textile today.
The same detection capability that finds a missed warp on a weaving line is designed to find a coating defect on a film line. Today, our deployments are in textile manufacturing.
Where we are today.
Woven Fabrics
Broken ends or broken picks slip past visual inspection at the loom; the defect surfaces only in the cutting room, by which point a 200-meter roll may be unsalvageable.
The system watches the take-up roll at the loom and identifies broken yarn as it forms, locating each occurrence by meter mark.
Defects are caught at the meter mark they occurred — not in the cutting room three days later.
Dyeing & Printing
Color variation, color streaks, and oil stains regularly become formal complaints from brand customers. Without solid evidence, the cost falls on the mill.
Each color anomaly is logged separately with image, position, and severity. When disputes arise, evidence is available roll by roll.
Quality disputes are resolved against evidence, not memory.
Knitted & Finishing
Loose fibers, wrinkles, and permanent creases are difficult to catch at high line speeds, and harder still on long night shifts.
The system does not fatigue. Night-shift detection capability matches day shift.
Quality is decoupled from inspector fatigue.
Greige Inspection
A defect on greige that survives into dyeing wastes dye, chemicals, and labor on a roll that will not pass.
Inspect at the earliest stage, where stopping a defective roll costs the least.
Bad rolls do not go into the dye vat.
Defect taxonomy you define.
Your QA glossary, your category names, your grouping logic. The taxonomy below is what current textile customers use — any naming and grouping is configurable. The system identifies anomalies; you decide how to organize, name, and grade them.
Defect manager from a deployed line — the categories shown were defined by that customer, not by us.
| Group | Defects |
|---|---|
| Yarn faults | Broken End · Broken Pick · Coarse Yarn · Slub · Nep |
| Weave faults | Warp Defect · Weft Defect · Splice |
| Color faults | Color Variation · Color Streak · Barre |
| Surface defects | Hole · Crack · Loose Fiber · Oil Stain |
| Form defects | Wrinkle · Permanent Crease |
| Patch defects | Patch Defect · Spot Defect |
Beyond textile — open for pilot collaboration.
The same detection capability is applicable across roll materials. The industries below are open for pilot collaboration.
Non-woven
Hygiene, medical, and industrial filtration media.
Paper & Pulp
Continuous web inspection for tears and inconsistencies.
Film & Membrane
Packaging, optical films, and specialty coatings.
Foil & Metal
Battery electrodes and conductive roll materials.
Composite
Carbon fiber prepreg and advanced industrial webs.
Your industry not on this page?
Tell us about your line and we will discuss a pilot.